Tool Change and Setup Procedure

Details Tools Required Torque Chart Points of Attention
Expand All
Nominal
Diameter
Hexagon socket head bolt
(steel)
Hexagon socket head bolt
(stainless)
Hexagon socket head button bolt
Hexagon socket head flush bolt
Low-head bolt
(steel)
Hexagon bolt (steel)
Tightening torque Tightening torque Tightening torque Tightening torque
Upper Limit Lower Limit Upper Limit Lower Limit Upper Limit Lower Limit Upper Limit Lower Limit
M3 1.8 1.3 0.76 0.53 -- -- -- --
M4 4.0 2.8 1.8 1.3 1.8 1.3 1.7 1.2
M5 7.9 5.6 3.4 2.5 4.0 2.8 3.2 2.3
M6 14 9.6 5.8 4.1 7.9 5.6 5.5 3.8
M8 32 23 14 9.8 14 9.6 13 9.3
M10 66 46 27 19 32 23 26 19
M12 110 78 48 33 -- -- 45 31
(M14) 180 130 76 53 -- -- 73 51
M16 270 190 120 82 -- -- 98 69
(M18) 380 260 160 110 -- -- 140 96
M20 530 370 230 160 -- -- 190 130
(M22) 730 510 -- -- -- -- -- --
M24 930 650 -- -- -- -- -- --
(M27) 1400 960 -- -- -- -- -- --
M30 1800 1300 -- -- -- -- -- --
M36 3200 2300 -- -- -- -- -- --
  • Torx Torque Screwdrivers (T9, T10, T25)
  • Air Hose with Nozzle Attachment
  • Permanent Marker
  • Absorbent Towels
  • Gaging Tools (various - not shown)
  • Digimar Height Measuring Instrument with Base Ring

Make sure you are wearing proper PPE before beginning this maintenance activity. Refer to plant and department specific PPE requirements.

If you are unclear how to preform this task, ask your supervisor.

While performing this PM, if you discover any problems that are outside the scope of the work covered by this PM, generate a work ticket to initiate the necessary repairs AND report to your supervisor.

If this PM is not accurate please document any changes or additions that should be made and give them to your supervisor.

Machine Preparation

Reset Tool Life Counters

Set Quality Check Count

Initiate Tool Change

Tool Change Process Preparation

#11 Tool Change Process

#1 Tool Change Process

Rotate Tooling Turret

#3 Tool Change Process

#5 Tool Change Process

#7 Tool Change Process

Rotate Tooling Turret

#9 Tool Change Process

Tool Change Cleanup

Reset Tool Counters

Machine Load Uncut Part

Master Gage Groups

Master Gage 002

Master Gage 029

Master Table Gages

Prepare to Gage Part

Check Machine Cutting Measurements

Correct Machine Part Cutting Results

Retrieve Finish Part from Machine

Prepare Finished Part for Gaging

Part Gage 002, Control Features 15 & 4

Part Gage 009, Control Feature 44

Part Gage 012, Control Feature 27

Part Gage 035, Control Feature 75

Table Gages for Control Features 39, 53, & 56

Table Gage 008, Control Feature 39

Table Gage 016, Control Feature 53

Table Gage 018, Control Feature 56

Table Gage 029, Control Feature 65

Gages 023, 010, 017, 022, 024, 026, 030, 031, 032, 033, 034, 036, 037

Thread Checks Using Go/No-Go Gages

Digimar Height Measuring Instrument Setup

Digimar Height Check Feature 68

Digimar Height Check Feature 49

Digimar Height Check Feature 49 to Feature 61

Digimar Height Check Feature 11

Feature 11 Correction at HMI

Digimar Height Check Feature 11 to Feature 24

Feature 24 Correction at HMI

Machine Check Part

Check Tool Life First Part Check OK

Check Machine Cutting Measurements

Retrieve Finish Part from Machine

Prepare Part for Gaging

Thread Checks Using Go/No-Go Gages

Part Gage 002, Control Features 15 & 4

Part Gage 009, Control Feature 44

Part Gage 012, Control Feature 27

Part Gage 035, Control Feature 75

Table Gages for Control Features 39, 53, & 56

Table Gage 008, Control Feature 39

Table Gage 016, Control Feature 53

Table Gage 018, Control Feature 56

Table Gage 029, Control Feature 65

Gages 023, 010, 017, 022, 024, 026, 030, 031, 032, 033, 034, 036, 037

Part Feature 30 Go/No-Go Check

Digimar Height Measuring Instrument Setup

Digimar Height Check Feature 68

Digimar Height Check Feature 49

Digimar Height Check Feature 49 to Feature 61

Digimar Height Check Feature 11

Digimar Height Check Feature 11 to Feature 24

Tool Change and Verification Procedure Final Step