Hard Drive Replacement

Details Telesis Computer Setup Information Points of Attention
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Dept Description Sta Brass Tag Pattern Loaded Merlin Host IP PC Nic Subnet Mask
5900 Main Line 65 AAA373612 PAT08.TTP 10.177.222.225 10.177.22.232 255.255.248.0
5910 RS3 Carrier 20 AA369833 PAT07.TTP 10.177.236.223 10.177.236.228 255.255.254.0
5910 RS4 Carrier 20 AA369833 PAT07.TTP 10.177.236.223 10.177.236.229 255.255.254.0
5910 RS1 / RS2 Carrier 20 AA369822 PAT08.TTP 10.177.234.233 10.177.234.228 255.255.254.0
5920 Output Gear Assembly 10 AA372582 PAT08.TTP 10.177.231.229 10.177.231.236 255.255.254.0
5930 Gear Train 10 AAA372582 PAT08.TTP 10.177.227.140 10.177.227.147 255.255.254.0
5940 Valve Body Assembly 30 AA367947 PAT07.TTP 10.177.229.140 10.177.229.147 255.255.254.0
5950 Bell Housing 32 AAA372692 PAT08.TTP 10.177.233.103 10.177.233.108 255.255.254
  • Combination Wrench Set
  • Adjustable Crescent Wrench
  • Air Hose with Nozzle Attachment
  • Cleaning Solution (lye based)
  • Container for Cleaning Solution
  • Absorbent Towels

Make sure you are wearing proper PPE before beginning this maintenance activity. Refer to plant and department specific PPE requirements.

Lockout all stored energy sources in the work area using proper procedure. Review lockout placard and follow plant lockout procedures.

If you are unclear how to preform this task, ask your supervisor.

While performing this PM, if you discover any problems that are outside the scope of the work covered by this PM, generate a work ticket to initiate the necessary repairs AND report to your supervisor.

If this PM is not accurate please document any changes or additions that should be made and give them to your supervisor.

1: Ghosted Images of all Telesis Hard Drives are kept at the following location: file://itpdn01ghsp01/Engineering/Telesis

NOTE: The Ghost Images are named by their by their Brass Tag. Refer to the Telesis Computer Setup information above for Brass Tag identifications.

NOTE: The Backup files for all Telesis Hard Drives can be found here: G:\ABT5900\5900maint\telesis\Telesis Backups

2: Shut off the computer from the Operating System. If this does not work, hold in on the power button until the computer powers down.

3: Unplug the computer's Power Cable from the back of the computer.

4: Remove the top, or side from the computer (depending on the mounting orientation).

A. Release the latch on the top or the side of the computer and lift away.

B. If the siding of the computer cannot be removed, use a screw-driver to remove the two (2) screws from the back of the computer

5: With the siding removed, remove the hard drive by lifting up on the green-finger tag on the side of the hard drive rack.

6: Remove the guide buttons on the side of the hard drive.

7: With the guide buttons removed, remove the Bus and Power Cables from the old Hard Drive. Remove the old Hard Drive from the Computer.

8: Visually inspect the new Hard Drive and verify it is identical to the one being replaced.

Note: Replacing components with the incorrect part can cause damage to the equipment!

9: Begin installing the new Hard Drive by sliding it into the Hard Drive Rack.

10: Reinstall the Guide Buttons onto the side of the Hard Drive.

11: Reinstall the Bus and Power Cables.

12: Reinstall the cover onto the top or side of the computer.

NoteIf you removed the two (2) screws from the back of the computer, reinstall the two (2) screws by using a screw-driver.

13: Plug in the computer's power cable.

14: Power on the computer.

15:The computer should boot normally if the proper Ghost Image was used and ready to be put into operation.